A (partial) list of the 300 SDL's repairs and upgrades:
Engine compartment:
- New motor mounts.
- New water pump.
- New thermostat(s).
- New belt.
- New fan clutch and fan.
- Three new glow plugs (over time).
- New glow plug fuse.
- Replaced monovalve insert.
- New timing chain, guides, and tensioner.
- New expansion valve.
- Recharged A/C (thrice).
- New starter.
- New belt tensioner and idler pulley.
- Another new belt tensioner bearing.
- Re-attached crank pulley (loose!).
- Replaced broken tensioner spring.
Body:
- Correctly wired trunk lamp, stopped blowing fuses.
- New (used) rear subframe.
- New antenna mast.
- New spare wheel to replace broken (!) one.
- New rear shock absorbers.
- Re-sealed rear lights to trunk.
- New filler neck grommet.
- Worked on trunk seal.
- Sealed rear window with RTV.
- Properly routed RR sunroof drain to outside the trunk.
- Rebuilt central locking pump-to-motor coupling.
- Repaired trunk lock actuator.
- Reconnected trunk locking actuator hosing.
- Replaced broken RR window lift slider.
- New passenger-side mirror to fix self-heating function.
- Patched rear noise panel.
- Fabricated new front noise panel.
- Installed keyless entry system.
- New rear bumper and back-end bodywork and paint, courtesy
of an inattentive driver and his insurance company. Two new tail
lights, too.
- More back-end bodywork and paint, courtesy of an inattentive deer
and our pocket money. (Wife got T-boned by a buck at night. Paintless
dent removal took care of the front fender and the two doors, but the
rear quarter was heavily dented. The mirror and [new!] tail light were
also broken. Stupid deer! More than $500 and we didn't even get any
venison out of the deal.)
- New driver-side mirror (deer).
- Glued up grille (dog).
- Replaced trunk lock actuator with good used.
- Replaced LHS tail light with good used.
Cabin:
- Cleaned & oiled the seats with Leatherique.
- Lubricated aspirator motor (twice).
- Reconnected cabin temperature sensor to aspirator hose.
- Replaced rear reading lamps with correct ones.
- Installed cupholder in place of old cell phone.
- Installed additional front footwell courtesy lights.
- Resoldered cruise control.
- Replaced combination switch. (Flakey low beams.)
- Replaced cruise control stalk. (2-year-old killed it.)
- Welded broken spring in driver's seat bottom.
- Glued and painted small tear on side bolster of driver's seat.
- New rubber boot inside shifter.
Still broken:
- Paint's getting a little tired.
- Need to repair netting on front seatbacks.
- Annoying engine drone at highway speeds. Exhaust?
- RF window glass is scratched. (Replacement in hand.)
- Sunroof.
- Glued grille is still ugly.
- Shifter bushings.
- IP delivery valve seals. Other seals.
- Bad rear camber. Spring pads?
- Leaking windshield.
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